Tools For Beginners - Revision history

Chklnk: Restructured soldering again after portable iron & supplies changes

2024-06-26T07:03:46Z

Restructured soldering again after portable iron & supplies changes

Chklnk: Add portable iron, better solder supplies list

2024-06-26T06:54:05Z

Add portable iron, better solder supplies list

Chklnk: Soldering rewrite; added portable soldering options

2024-04-30T06:05:11Z

Soldering rewrite; added portable soldering options

User: added link to connectors page

2021-11-09T06:53:08Z

added link to connectors page

Chklnk: Moved bulk of 3D printer details to new page

2021-10-01T05:27:01Z

Moved bulk of 3D printer details to new page

Chklnk: Soldering and strippers additional detail

2021-08-28T22:23:53Z

Soldering and strippers additional detail

Chklnk: /* 3D printer */ More detail on filaments- density, composition, heavyweights, etc.

2021-08-19T06:40:49Z

3D printer: More detail on filaments- density, composition, heavyweights, etc.

Chklnk: Minor edit

2021-08-06T05:28:57Z

Minor edit

MarkR at 17:39, 5 August 2021

2021-08-05T17:39:54Z

Chklnk: Adding 3D printer; general edits; removed X-Tronic because my X-Tronic bench iron is awful and I would not wish it on anyone

2021-08-03T08:11:55Z

Adding 3D printer; general edits; removed X-Tronic because my X-Tronic bench iron is awful and I would not wish it on anyone

@@ Line 5: / Line 5: @@
 Soldering is the process of heating and melting soft metal to join wires to terminals and circuit boards, as well as each other.  You'll have to learn how to solder in order to get solid, reliable connections that will withstand the impacts, shock and vibration typical in robot combat.  '''[https://www.makerspaces.com/how-to-solder/ Beginner's guides]''' will help you with the basics.
 A good, temperature-controlled soldering iron or station is a must.  However, there are a lot of inexpensive and poor quality soldering tools out there that will hinder you from becoming proficient at good electrical connections.  Consider getting a quality soldering station from a major manufacturer like Weller or Hakko. If you're making small bots, get a small conical tip for the iron. There are a lot of '''[https://makeradvisor.com/best-soldering-irons-beginners-hobbyists/ online guides]''' comparing soldering stations that may help you find the best one for you.
 [[File:Solder iron Generic portable.png|thumb|right|Cheap generic soldering iron that snaps onto a power tool battery]]
 You may find you have to make wiring repairs in "the pits" in between matches at an event.  Most events offer power outlets for your soldering station, but sometimes you may be relegated to outdoor use only, or encounter other venue restrictions where having your own portable soldering tool is very convenient.  Home center suppliers and online stores have cordless soldering tools that use power tool battery packs.  In addition, there are various super-portable lightweight irons on the market such as the '''[https://pine64.com/product/pinecil-smart-mini-portable-soldering-iron/ Pinecil]''', and various TS100 or TS101 models.  These run on DC power from any source you can tap, such as your car, larger robot battery packs, and even a '''[https://en.wikipedia.org/wiki/USB_hardware#USB_Power_Delivery USB PD]''' charger or power bank.
 ===Supplies for soldering===
-Use only rosin-core solder for electronics.  Leaded 60/40 solder (60% tin, 40% lead) is easier to use for beginners. It melts readily and the heat from soldering can damage components if applied for too long. The more difficult option is lead-free solder.
+Use only rosin-core solder for electronics.  Leaded 60/40 solder (60% tin, 40% lead) is easier to use for beginners. It melts readily, helping you to avoid overheating and damaging components. The more difficult option is lead-free solder.
-Use a brass sponge for cleaning the tip of the iron. This little bundle of wire wool often comes in a weighed holder for easy use. Scrape oxidation off the end of the iron and re-tin it with a touch of solder before use or storage.
+Use a dry brass sponge for cleaning the tip of the iron. This little bundle of wire wool often comes in a weighted holder for easy use. Push the end of the iron into the brass to scrape it clean, and re-tin it with a touch of solder before use or storage.
 Consider getting a '''[https://makeradvisor.com/best-helping-hands-for-soldering Helping Hands]'''-type tool to hold your work while you solder; holding (for example) a wire, a motor, the solder, and the soldering iron can be difficult with two hands. Helping Hands will hold the pieces you are soldering, so you can concentrate on just getting a good solder joint.
-There are many 3D printable soldering conveniences that may help you stay organized and ready for action.
+There are many 3D printable soldering conveniences that can help you stay organized and ready for action.
 ==Wire Cutters - Strippers==

@@ Line 2: / Line 2: @@
 [[File:Solder_Station.jpg|thumb|Weller Solder Station]]
-===Soldering Irons & Stations===
+==Soldering Irons & Stations==
 Soldering is the process of heating and melting soft metal to join wires to terminals and circuit boards, as well as each other.  You'll have to learn how to solder in order to get solid, reliable connections that will withstand the impacts, shock and vibration typical in robot combat.  '''[https://www.makerspaces.com/how-to-solder/ Beginner's guides]''' will help you with the basics.
 A good, temperature-controlled soldering iron or station is a must.  However, there are a lot of inexpensive and poor quality soldering tools out there that will hinder you from becoming proficient at good electrical connections.  Consider getting a quality soldering station from a major manufacturer like Weller or Hakko. If you're making small bots, get a small conical tip for the iron. There are a lot of '''[https://makeradvisor.com/best-soldering-irons-beginners-hobbyists/ online guides]''' comparing soldering stations that may help you find the best one for you.
-You may find you have to make wiring repairs in "the pits" in between matches at an event.  Most events offer power outlets for your soldering station, but sometimes you may be relegated to outdoor use only, or not offered power at your pit table (usually because of venue restrictions). In these situation having your own portable soldering tool is very convenient.  Home center suppliers have cordless battery powered soldering tools just for this purpose, and there are numerous super-portable lightweight irons on the market such as the '''[https://pine64.com/product/pinecil-smart-mini-portable-soldering-iron/ Pinecil]''', and various TS100 or TS101 models.  These run on DC power from any source you can tap, such as your car, larger robot battery packs, and even a USB PD charger or power bank.
+[[File:Solder iron Generic portable.png|thumb|right|Cheap generic soldering iron that snaps onto a power tool battery]]
-====Tips====
+===Supplies for soldering===
-The heat from soldering can damage components if applied for too long. One way to avoid this is to use leaded 60/40 (60% tin, 40% lead) rosin core solder. Some places will advocate for using lead-free solder, but its melting point is much higher and it is more difficult to use.
+Use only rosin-core solder for electronics.  Leaded 60/40 solder (60% tin, 40% lead) is easier to use for beginners. It melts readily and the heat from soldering can damage components if applied for too long. The more difficult option is lead-free solder.
 Consider getting a '''[https://makeradvisor.com/best-helping-hands-for-soldering Helping Hands]'''-type tool to hold your work while you solder; holding (for example) a wire, a motor, the solder, and the soldering iron can be difficult with two hands. Helping Hands will hold the pieces you are soldering, so you can concentrate on just getting a good solder joint.
-===Wire Cutters - Strippers===
+There are many 3D printable soldering conveniences that may help you stay organized and ready for action.
 [[File:Wire_Stripper.jpg|thumb|Wire Cutter / Stripping tool]]
 While you could get by with a pair of scissors to cut wires and a sharp knife to strip off insulation, it can be difficult to strip the insulation without damaging the underlying wire. A proper wire stripper will make this job easier. A pliers-style wire stripper (as shown) is quick and convenient; choose one that can handle the sizes of wire you are using.
@@ Line 20: / Line 25: @@
 Squeeze-action 'automatic' wire strippers tend to work better for larger wires. These have a tension adjustment, and they will nick or break wires if the tension is set too high.
-===Drivers / Wrenches===
+==Drivers / Wrenches==
 Nearly all bots use some fasteners to hold things together. Hex key or Allen key fasteners are the most popular since the fastener heads aren't as susceptible to damage as Phillips head fasteners. These come in many different styles and lengths for different uses. If your bot design requires you to remove a lot of fasteners to access the internals, consider getting a set that can attach to an electric drill or screwdriver.
-===Drills===
 Electric drills are needed to make holes, to prepare material to be tapped (threaded for fasteners), and can also be used to quickly take your bot apart and put it together while making repairs and changes during an event. The quality and price of drills cover a huge range. Cheap drills are fine if you are only drilling aluminum or plastic, but they don't tend to last as long. If you are going to be drilling into steel or titanium you should get a higher quality drill from a brand name company. Consider getting a spare battery so that you won't run out of power during an event. While drills can be used to insert or remove fasteners from your bot, a large drill can be awkward to use with tiny robots; consider getting an electric screwdriver instead.
-===Cutting tools===
 Being able to cut material is important when creating and repairing your robot. There are many manual and electric cutting tools available. One that is useful for all robots of all sizes is a rotary tool or Dremel. Although rotary tools have many different blades and wheels for cutting, abrasive disks are particularly useful.
-===3D printer===
 [[File:Original-prusa-i3-mk3s-3d-printer.jpg|thumb|Desktop 3D printer]]
 A 3D printer, which produces plastic parts under computer control, can be a helpful tool. 3D printing is normally done as part of preparation or building, rather than during a competition, and so you might be able to borrow one or use a service in order to print your bot parts. See [[3D Printing]] page for more details.

@@ Line 1: / Line 1: @@
-Builders with years of experience often find themselves in need of a new tool or device to build or run their robot, but there are a few things that all builders, even people using [https://robotcombatwiki.com/wiki/Kits robot kits], will need. If you don't already have some of these tools you should strongly consider getting them.
+There are a few things that all builders, even people using [https://robotcombatwiki.com/wiki/Kits robot kits], will need. If you don't already have some of these tools you should strongly consider getting them.
 [[File:Solder_Station.jpg|thumb|Weller Solder Station]]
-===Soldering Station===
+===Soldering Irons & Stations===
-You'll have to learn how to attach wires to motors, [[Connectors|connectors]], circuit boards, and to each other using solder in order to get a solid, reliable connection that will withstand the impacts, shock and vibration typical in combat. There are a lot of [https://www.makerspaces.com/how-to-solder/ beginners guides] to help you with the basics. There are a lot of inexpensive and poor quality soldering tools out there; they will hinder you from becoming proficient at good electrical connections. Consider getting a quality tool from a major manufacturer like Weller or Hakko. If you're making small bots, get a small conical tip for the iron. There are a lot of [https://makeradvisor.com/best-soldering-irons-beginners-hobbyists/ online guides] comparing soldering stations that may help you find the best one for you.
+Soldering is the process of heating and melting soft metal to join wires to terminals and circuit boards, as well as each other.  You'll have to learn how to solder in order to get solid, reliable connections that will withstand the impacts, shock and vibration typical in robot combat.  '''[https://www.makerspaces.com/how-to-solder/ Beginner's guides]''' will help you with the basics.
-The heat from soldering can damage components, especially if applied for too long. One way to avoid this is to use leaded 60/40 (60% tin, 40% lead) rosin core solder. Some places will advocate for using lead-free solder but it's melting point is much higher and is much more difficult to use. Another thing to consider getting is a pair of [https://makeradvisor.com/best-helping-hands-for-soldering Helping Hands]. Typically you will need to hold onto three or four pieces (wire, motor, solder, iron) to solder and this can be difficult with two hands. Helping Hands will hold the pieces you are soldering together for you so you can concentrate on just getting a good solder joint.
+Consider getting a '''[https://makeradvisor.com/best-helping-hands-for-soldering Helping Hands]'''-type tool to hold your work while you solder; holding (for example) a wire, a motor, the solder, and the soldering iron can be difficult with two hands. Helping Hands will hold the pieces you are soldering, so you can concentrate on just getting a good solder joint.
 ===Wire Cutters - Strippers===

@@ Line 2: / Line 2: @@
 [[File:Solder_Station.jpg|thumb|Weller Solder Station]]
 ===Soldering Station===
-You'll have to learn how to attach wires to motors, connectors, circuit boards, and to each other using solder in order to get a solid, reliable connection that will withstand the impacts, shock and vibration typical in combat. There are a lot of [https://www.makerspaces.com/how-to-solder/ beginners guides] to help you with the basics. There are a lot of inexpensive and poor quality soldering tools out there; they will hinder you from becoming proficient at good electrical connections. Consider getting a quality tool from a major manufacturer like Weller or Hakko. If you're making small bots, get a small conical tip for the iron. There are a lot of [https://makeradvisor.com/best-soldering-irons-beginners-hobbyists/ online guides] comparing soldering stations that may help you find the best one for you.
+You'll have to learn how to attach wires to motors, [[Connectors|connectors]], circuit boards, and to each other using solder in order to get a solid, reliable connection that will withstand the impacts, shock and vibration typical in combat. There are a lot of [https://www.makerspaces.com/how-to-solder/ beginners guides] to help you with the basics. There are a lot of inexpensive and poor quality soldering tools out there; they will hinder you from becoming proficient at good electrical connections. Consider getting a quality tool from a major manufacturer like Weller or Hakko. If you're making small bots, get a small conical tip for the iron. There are a lot of [https://makeradvisor.com/best-soldering-irons-beginners-hobbyists/ online guides] comparing soldering stations that may help you find the best one for you.
 The heat from soldering can damage components, especially if applied for too long. One way to avoid this is to use leaded 60/40 (60% tin, 40% lead) rosin core solder. Some places will advocate for using lead-free solder but it's melting point is much higher and is much more difficult to use. Another thing to consider getting is a pair of [https://makeradvisor.com/best-helping-hands-for-soldering Helping Hands]. Typically you will need to hold onto three or four pieces (wire, motor, solder, iron) to solder and this can be difficult with two hands. Helping Hands will hold the pieces you are soldering together for you so you can concentrate on just getting a good solder joint.

@@ Line 20: / Line 20: @@
 ===3D printer===
 [[File:Original-prusa-i3-mk3s-3d-printer.jpg|thumb|Desktop 3D printer]]
-A 3D printer, which produces plastic parts under computer control, can be a helpful tool. There are dozens of robot designs on [https://www.thingiverse.com/ Thingiverse] which you can download and print; typically these will include several parts that are assembled to become the body of the robot, and many have instructions and buying suggestions for finishing the working parts. Once you've got a bot design working to your satisfaction, you can print a supply of replacement plastic parts, which can be used for repairs after your bot becomes damaged.
+A 3D printer, which produces plastic parts under computer control, can be a helpful tool. 3D printing is normally done as part of preparation or building, rather than during a competition, and so you might be able to borrow one or use a service in order to print your bot parts. See [[3D Printing]] page for more details.

@@ Line 18: / Line 18: @@
 A 3D printer, which produces plastic parts under computer control, can be a helpful tool. There are dozens of robot designs on [https://www.thingiverse.com/ Thingiverse] which you can download and print; typically these will include several parts that are assembled to become the body of the robot, and many have instructions and buying suggestions for finishing the working parts. Once you've got a bot design working to your satisfaction, you can print a supply of replacement plastic parts, which can be used for repairs after your bot becomes damaged.
-D printing is especially useful for the smaller insect-class bots, where weight is a severe limitation to design. Not all printable plastics are alike, though. The list below proceeds roughly from weakest to strongest.
+D printing is especially useful for the smaller insect-class bots, where weight is a severe limitation to design. However, even Heavyweight-class builders use 3D printing to make composite reinforced components, custom compartment insulators, and wire guides. Keeping electrical parts and cables away from metal plates reduces the risk of damage and short circuits.
-*PLA is inexpensive, but brittle.[https://www.youtube.com/watch?v=cIH-HS-SScY] It is the most common 3D printing filament. It rarely warps in use and is great for tiny parts.[https://shop.prusa3d.com/fotky/PLA_TechSheet_ENG.pdf] It's a great starter material, and recommended for printing prototype parts. Many builders prefer other plastics, especially for their active weapons or armor.
+====3D printer materials====
-*PLA+, a modified PLA with additives, may be stronger. With an acrylic component, for instance, it may show much better impact resistance.[https://www.youtube.com/watch?v=uAoZCpXoPWo] Inland and eSun claim their PLA+ products are 10x stronger than regular PLA.
+The list of common 3D printable plastics below proceeds roughly from weakest to strongest.
-*PETG (a copolyester) is more heat resistant, more flexible, and less brittle than PLA.[https://www.youtube.com/watch?v=uAoZCpXoPWo] It is well suited for 3D printing mechanical parts. It is more likely to flex under impact.
-*ABS is a strong and reasonably impact-resistant material at a moderate price, but warps easily and smells worse while printing. You'll probably need to print it in an enclosure for best results.
+*'''PLA''' is inexpensive, but brittle.[https://www.youtube.com/watch?v=cIH-HS-SScY] It is the most common 3D printing filament. It rarely warps in use and is great for tiny parts.[https://shop.prusa3d.com/fotky/PLA_TechSheet_ENG.pdf] It's a great starter material, and recommended for printing prototype parts. Many builders prefer other plastics, especially for their active weapons or armor. Pure PLA is made from cornstarch[https://all3dp.com/2/what-is-pla-plastic-material-properties/] and gives off a corn syrup odor which reminds some people of waffles.
-*Nylon is tough and flexible. Regular nylon is hygroscopic and should be kept in dry storage; consider buying a hybrid nylon material that doesn't absorb water as easily.
+*'''PLA+''', a modified PLA with additives, may be stronger. With an acrylic component, for instance, it may show much better impact resistance.[https://www.youtube.com/watch?v=uAoZCpXoPWo] Inland and eSun claim their PLA+ products are 10x stronger than regular PLA.
-*Polycarbonate is super strong - your robot arena walls are probably made from it! Many printers can't print it, though, because it must be heated to an extreme temperature.
+*'''PETG''' (a copolyester) is more heat resistant, more flexible, and less brittle than PLA.[https://www.youtube.com/watch?v=uAoZCpXoPWo] It is well suited for 3D printing mechanical parts. Since it is more likely to flex under impact its resilience may be useful to the bot builder, but it is 2-3% heavier than PLA. Observe manufacturer's recommendations when printing, as it tends to stick very strongly to smooth print beds. You'll notice a fairly mild hot-plastic odor when printing.
-*Carbon-fiber reinforced materials are extremely tough, and ideal for combat robotics. These are usually polycarbonate or nylon with chopped fibers embedded inside. You should strongly consider using these when plastic parts are needed for beetleweight designs.[https://www.youtube.com/watch?v=g9hUcqsNJco] This material requires a durable printing nozzle, as the carbon-fiber strands or particles are highly abrasive.
+*'''ABS''' is a strong and reasonably impact-resistant material at a moderate price, but warps easily and smells worse while printing. Its low density makes it one of the lightest of all printable plastics (PLA is about 20% heavier for the exact same print). You'll probably need to print it in an enclosure for best results; this keeps its temperature even during printing, so that it only shrinks after printing instead of warping. Many hobbyists ventilate the enclosure to the outdoors with fan(s) due to the odor.
 Tips:
-*Nearly all 3D printers can handle PLA. Check the specifications and instructions of your printer to learn how to use the other, more exotic materials.
+*Nearly all 3D printers can handle PLA. Check the specifications and instructions of your printer to learn if you can use the other, more exotic materials.
 *A basic limitation of 3D printed parts is that they can crack or break apart along layer lines, since they are made from layers of plastic. In general, though, the tougher the plastic the more likely it will hold together.
 *Pay attention to the orientation of parts on the print bed - consider orienting parts so that the direction that needs to be the strongest lies horizontal during printing.
-*You can make adjustments before printing. Thicker walls (shells) and a higher percentage of infill add density and strength to your bot, but also increase weight.
+*You can make adjustments each time you print. Thicker walls (shells) and a higher percentage of infill add density and strength to your bot, but also increase weight.